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Welding and Cutting

The welding and cutting category covers the various types of welding (arc, mig, tig) and the carious electrodes used for welding various metals. There are also questions regarding tips on various problems experienced by welders. Cutting is also a part of a welder's job and it too has many aspects.

1,783 Questions

What is the Definition of backfire and flashback in welding?

flash·back (flshbk)n.1.a. A literary or cinematic device in which an earlier event is inserted into the normal chronological order of a narrative.

b. The episode or scene depicted by means of this device.

2. An unexpected recurrence of the effects of a hallucinogenic drug long after its original use.

3. Psychology A recurring, intensely vivid mental image of a past traumatic experience: "Another study shows that women who served in Vietnam still struggle with depression, anxiety, and painful flashbacks from the war" (New York Times).

backfire

  • A torch malfunction in which the flame moves up into the tip of the torch. Backfire is fairly common and is not a major safety concern.
  • Learn more about backfire in the class "Oxyfuel Welding Safety 105" below.

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Explain the principle behind arc welding.?

Arc welding uses an electrical current to create enough heat to melt metal. Any type of welding that uses an electric arc is technically arc welding. However, most people use the term 'arc welding' to mean shielded metal arc welding (SMAW), or 'stick welding'. SMAW, MIG, and flux core wire welding use the filler metal as both electrode and filler; TIG welding uses an electric arc to heat the base metal and a separate filler rod to add metal to the weld.

What are the factors affecting arc blow in welding?

Arc blow in welding can be affected by factors such as magnetic fields present in the workpiece, residual stress in the base material, electrode angle, and current settings. These factors can cause the welding arc to deviate from its intended path, leading to issues with weld quality and integrity. Proper welding techniques and equipment setup can help minimize the effects of arc blow.

What is Limitation of gas welding?

One limitation of gas welding is the limited range of materials for which it is suitable, as it may not work well with certain metals or thicknesses. Additionally, gas welding can result in slower welding speeds compared to other methods like arc welding. Maintaining the proper gas pressure and flow during gas welding can also be challenging.

What would happen if you use a 6010 welding rod on an AC welding machine?

6010 is intended for DC welding. It has no additives in the covering to keep the arc going each time the AC voltage reverses, so it is very hard to keep the arc struck. The result is usually poor quality welds. The solution is to switch to a rod designed for AC, such as 6013.

Does Cor-ten steel need to be sealed?

Answer is: no! For the simple reason that it will not last (comes off after while). Also: this prevents just that what one want to achieve, a velvet corroded/weathering look. Sealing only works for indoor applications, you than have to pre rust the material. How do I know all this: we have a lot of experience in executing facade projects in cor-ten, so its simple a matter of experience! For projects in cor-ten visit: www.van-dam.nl , it will surprise you

Is it a good career choice to be a lineman?

They do make good money, but the downside is how dangerous an occupation it can be. I almost went into this career but went another industrial route and went into Industrial Technology instead. They do however teach safety classes on fall protection and grounding at linemen schools. Hope this gives you some direction

What kind of welding shall i use to weld copper pipe to aluminum pipe?

use duck tape it works on everything : D i have to agree, adhere it if you can, otherwise use a VERY low heat propane torch. Acetylene burns WAY too hot, and you won't get a good arc going over 2 types of metal. Also, I don't know if you can find a compatible filler rod though. If you do get the metals to stick together, becareful, if wont be very strong. Good luck The proper way to join aluminium pipe to copper is to use a threaded adaptor on the aluminium and add a copper adaptor . you then solder the copper.

Why use stitch welding?

Stitch welding, also known as a Staggard welding, is the process of welding to base materials in many short sections. This process gives a weld less strength, but usually keeps the material from warping too much since you use half as much heat. When strength is critical, full penetration welds may be necessary and it is best to have the material well clamped to a solid surface.

Small gap left between railroad tracks instead of welding them together?

The space is left so that as the metal heats and cools during normal daily and seasonal temperature changes, they can expand or contract normally as all materials do. Welding them together would cause stress as they expand or contract away from the temperature at which they were welded at. Sooner or later, something would give - whether it be the metal, or the weld.

the metals bulge out when spaces are not left and this can lead to destruction of railway lines and accidents. in short, this is due to thermal expansitivity in metals. the thermostat can be used as a clears example. it bends due to thermal expansitivity. this puts off and on the equipment being used (pressing iron, refrigerator, etc.) automatically.

How many people have died from underwater welding?

There is limited data on the number of deaths specifically attributed to underwater welding. However, it is known to be a high-risk occupation due to the challenging working environment, potential hazards, and the need for specialized training to ensure safety. Regular monitoring and adherence to stringent safety protocols are crucial in minimizing the risks associated with underwater welding.

What information sources used for the data and documentation that they use in their work activities (such as verbal written electronic)?

Professionals typically rely on a variety of sources for data and documentation in their work activities. These sources may include internal reports, external research studies, interviews with subject matter experts, databases, academic journals, and industry publications. Verbal sources may include discussions with colleagues, supervisors, clients, or vendors. Electronic sources such as online databases, websites, and digital reports are also commonly used.

What is the specification of welding electrode E6013?

The E6013 welding electrode is a versatile, all-purpose electrode with a coating that provides smooth arc characteristics and good penetration. It is commonly used for general welding applications on mild steel and is known for producing clean and minimal spatter welds. The E6013 electrode can be used with both AC and DC welding machines.

Welding procedure specification?

A Welding Procedure Specification (WPS) is a formal document describing http://www.answers.com/topic/welding procedures. According to the http://www.answers.com/topic/american-welding-society-1 (AWS), a WPS provides in detail the required welding variables for specific application to assure http://www.answers.com/topic/repeatability by properly trained http://www.answers.com/topic/welder and welding operators. The American Society For Mechanical Engineers (ASME) similarly defines Welding Procedure Specification (WPS) as a written document that provides direction to the welder or welding operator for making production welds in accordance with Code requirements.

When was the journal Welding and Metal Fabrication dealing with Leonardo da Vinci published?

The journal Welding and Metal Fabrication does not typically focus on historical figures like Leonardo da Vinci. If there was an article related to da Vinci published in the journal, it would have been in a specific edition or issue, which would need to be referenced for further details.

What are general sewing guidelines?

When a pattern says, "use general sewing guidelines" it means to allow for the standard 5/8" seam allowances etc. You should be able to find the general guidelines on your pattern instruction sheet that is enclosed with the tissue pattern. Kate

What are the types of rods use for welding stainless steel?

all stainless steal is, is painted harden steel with a special paint. They usually do not weld stainless steal they are all shaped when forged

Stainless steel is NOT painted steel, it is "stainless" because the surface alloy contains significant levels of chromium which resists corrosion. Standard welding can destroy this chrome-steel alloy surface, leaving it open to corrosion at the weld, however there are welding methods that work with stainless steel, like electrical spot welding.

Can you weld mild steel without argon just CO2?

Probably but the results may not be acceptable. Keep in mind that companies spend a lot of money testing and experimenting with different types and mixtures of gasses to determine the best single or combinations to use. In MIG welding steel using Argon/CO2-75%/25% is recommended. In TIG welding (most metals) pure Argon is recommended.

What is the meaning of all welding positions?

Welding is often done on structures in the position in which they are found.

Techniques have been developed to allow welding in any position. Some welding processes have all-position capabilities, while others may be used in only one or two positions.

All welding can be classified according to the position of the workpiece or the position of the welded joint on the plates or sections being welded.

For Fillet welds, following are the welding positions defined:

1. Flat (1F)

2. Horizontal (2F)

3. Vertical (3F)

4. Overhead (4F)

For Groove welds, following are the welding positions defined:

1. Flat (1G)

2. Horizontal (2G)

3. Vertical (3G)

4. Overhead (4G)

5. Flat 1G

6. Horizontal 2G

7. 5G position

8. 6 G position

ANS BY: Vijay Hemgude.

Pune (India)

What education do you need for welding?

Most likely just a High School Education or a GED (maybe not even that). You also need to go to a trade school that specializes in Underwater Welding. Also, it is a very dangerous job.

Looking for a welding job?

This sounds like the type of job that you would network or talk directly to the people in charge of the business. Brainstorm what companies would use welders (oil rigs, heating and ventilation, manufacturers, etc.) in your area and contact them all. It takes awhile for a job hunt to gather momentum, so you will have to get out and on the phone to make your contacts. Make sure you dress very nicely, have a basic resume and present yourself well. They may not have a job immediately, but most places get back with people who they think have promise.

How many credits does it take to earn a bachelers degree?

A bachelor's degree in most areas can require between 120 to 128 college credits particular to a specific program of study. This would be based on a college or university that operates on a regular two semester academic year which is the most common. For institutions that operate on a tri-semester or quarter-semester it would be quite different. That being said, the Bachelor's degree - in most cases - is designed as a four year program of study, provided the student is full-time and follows their chosen program of study as prescribed by the college or university, and also provided the individual does not require prerequisite or developmental coursework as a result of basic skills testing. The minimum credit load for a full-time student is no less than 12 credits per semester. However, to complete the degree within the four years, a credit load of approximately 15 to 18 credits is recommended. For individuals who work or who have other responsibilities that would prohibit them from attending full-time, completion of the degree may take twice as long. Still, some of this time can be cut down by attending summer sessions and/or interim sessions. In addition, the bachelors and associate degrees are referred to as undergraduate degrees while the masters and doctorate degrees referred to as graduate degrees.

What is welding certification schools?

The best Welding School is University of Alaska in Anchorage Alaska. This campus features many communities on campus. If you don't want to travel all the way to Alaska then the second best one for welding is Utah State University in Logan, Utah.