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Ford Windstar

The Windstar was a minivan manufactured by the American automaker Ford Motor Company. This front wheel drive (FWD) minivan was manufactured in two generation models from 1994 to 2003.

500 Questions

What are the warning signs of a bad sway bar on a 1995 ford windstar?

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Asked by Bigchris1471

I believe they are also called (stabilizer bar),they are behind the front tires,1 on each side of course.Usually you start hearing a knocking sound when hitting bumps.People say to exchange both at the same time but not necessary.Get them fixed asap because they wear down the connection area and you don't want them to break while driving because you could lose steering ability.

I'm weak on Ford's, but as far as I know the sway bar goes across from one wheel to the other in front of the wheels. Damage from impact or worn rubber bushings.

How do you clean headlight assembly 1999 ford Windstar?

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Asked by Wiki User

The lenses, like those of many other newer model cars, get cloudy with time. This cloud can be removed by way of simple polishing. If you have access to a right angle drill and a polishing pad, you have the tools you need. Now, before mounting your polishing pad on the rubber, (flexible), backing plate soak it in water then wring it as dry as possible, by hand. Mount the pad then apply a bit of polishing compound to the pad and a smear on the lens. I use old fashioned Dupont polishing compound paste. Carefully polish the entire lens with the pad. Apply more compound as needed. Be careful. The compound is an abrasive and will remove the paint and chrome plating from neighboring parts. You can use masking tape to cover and protect them.

After a couple minutes of polishing, use a clean dry cloth to remove the compound haze. Continue working the compound on the lenses until you are happy with the results. Wipe them with the clean dry cloth and you're done. Think of it like waxing the car. By the way, the process can be done by hand too. It just takes longer. I don't recommend a standard straight angle drill as they are very hard to control on smooth rounded surfaces.

How do we repair the heater in a 2002 Ford Windstar LX The heater is blowing but not heating We replaced the thermostat and it did not help we also filled with anti freeze please help?

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Asked by Wiki User

THE HEATER CORE MUST BE REPLACED. IF THE HEATER CORE DOES NOT

WORK THEN YOU'LL ONLY RECEIVE AIR PUSHING THROUGH THE VENTS

THE HEATER CORE HEATS UP WHEN YOU SET TO WARM/HOT AIR ON YOUR DASH BOARD (LIKE LITTLE HOT COILS) THE BLOWER FAN PUSHES THROUGH THE HEATER CORE GIVING HEAT AS IT PASSES THROUGH THE VENTS. THESE HEATER CORES GENERALLY COST $20.OO DOLLARS

EXAMPLE: YOU TURN ON A BOX FAN DURING THE SUMMER TO COOL OFF

AND EVERYTHING IS GOOD/COMFORTABLE. NOW YOU PLACE A RADIATOR

IN FRONT OF THE BOX FAN AND YOU'LL RECIEVE HOT AIR .

GET THE PICTURE. SO THE HEATER CORE AND RADIATOR WORK TOGETHER

AND THE ANTI-FREEZE. THE RADIATOR WARMS UP-THEN THE HEATER CORE

AND THE FAN BLOWER PUSHES THE WARM AIR OUT THROUGH THE VENTS.

HOPE THIS HELPS

HAPPY HOLIDAYS!

STAY WARM.

.......................................................................................!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

CHECK THIS LINK http://www.automotiveforums.com/t524247.html

How do you fix a wiper arm on a 2001 windstar the bolt the arm sits on is stripped?

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Asked by Wiki User

I would use a tap and die set to re-thread the shaft down one size.

Since it's just a hold-down nut, it won't affect the functionality.

How can you remove a 2002 Windstar VCR player?

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Asked by Cpatrickbarnaby

There is a button under the top cover that releases the internal part of the vcr player to come out of the console.

Even though tape is so "yesterday", I still keep a few in the van for moments of idle entertainment ;)

(pun intended!)

How do you replace the front turn signal light bulb on a 1996 Saturn SC2?

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Asked by Wiki User

rear you use a torx driver to remove taillight assembly screws. them replace bulb.

2003 ford windstar vibration in front drive axle right side?

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Asked by Wiki User

If you have verified the vibration is coming from the axle, then it needs to be replaced. It's not really a bad repair job - even for us backyard mechanics.

Vibrations can also come from a bad tire (split belts), or worn suspension parts.

See "Related Questions" below for more

How do you tell if you have vortec heads or not?

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Asked by Wiki User

the fastest way to tell is if the center intake bolts are not there.
the vortec heads that everyone wants for performance have no center intake bolts.

See link below.

Why would the dashboard lights in a 2002 Chevy Trailblazer go on and off Fuses seem fine?

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Asked by Wiki User

My guess would be a bad dimmer switch or a loose ground connection caused be a aftermarket radio being installed. Hope it helps!!! Slackers Of Va.

Where locate cylinder no 1 on windstar 2001 3.8?

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Asked by Wiki User

On a 2001 Ford Windstar , 3.8 liter V6 engine :

firewall

1-----2-----3

4-----5-----6

front of vehicle > driver

When should you flush the radiator on a Ford Windstar?

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Asked by Wiki User

The engine coolant should be flushed at around 3-5 years - although I would not recommend the 5 years.

Keep an eye on coolant reservoir in the engine compartment - if there's any sign of it getting "ugly" - brownish, discolored, yucky - have the system flushed and refreshed.

See "Related Questions" below for more

What is the size of the tires for ford windstar 2000?

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Asked by Wiki User

On a 2000 Ford Windstar :

Open the drivers door , and on the latch pillar will be an information sticker

that shows the original size of tires on the vehicle from the factory

How do you put the third row seat up in a 2003 Windstar and make it stay?

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Asked by Wiki User

How do I repair my third row seats in my 2000 windstar that will not stay up properly.

How do you change a rear door lock actuator on a 1999 Chevy suburban?

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Asked by Wiki User

Hire a professional technician!

Hire a professional technician!

From BLUESTG: All the door lock actuators are the same. They are labeled front, back, left, and right for the bracket that is put on them to attach it to the door. So you can buy any door actuator and just reuse the bracket in you current door. Just remove the rear door panel, it is held in place by plastic push in pins. So you may have to pry it a little to get it off. Reach up a pull out the connecting rod from actuator to the lock. Drill out the two rivits. Lower acturator and disconnect the wiring. Transfer bracket to new actuator. Connect wiring. install with new rivits, but I recomend short screws. The rivits tend to elongate after a lot of actuations. Attach rod from the lock. Test, and push on the door cover.

Intake manifold bolts torque ford windstar?

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Asked by Wiki User

2000 3.8 Lower intake manifold (manifold to cylinder head) 1st step is 44 inch pounds, 2nd step is 89 inch pounds. This must be done in sequence.

How do you turn on the light flash on unlock with the remote for an 03 windstar?

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Asked by Wiki User

I recall seeing this mentioned as I was perusing my Owners Manual one boring night... I think it was in the same section that talks about the "auto-lock" function.

See "Related Questions" below for links to free Owners Manual downloads... I'm confident you'll find the instructions there.

What is the reason the overdrive light blinks and why does it feel like it down shifts when it goes on?

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Asked by Wiki User

The overdrive light blinks when the computer senses a transmission problem. (IE. Torque Converter failure) The reason it feels like it downshifts is due to the computer putting the transmission into a fail-safe mode to reduce further transmission damage.

Where is the water pump on a 98 ford windstar?

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Asked by Wiki User

Follow the LOWER radiator hose from the radiator .

It connects to the water pump on the engine on a 1998 Ford Windstar

How do you replace tie rods on a Windstar?

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Asked by Wiki User

Procedures:

OUTER TIE ROD END
  • Remove front wheel
  • Remove the outer tie rod fastening nut cotter pin - if it won't come out, cut it off close to the nut
  • Remove the castle nut from the tie rod end (at the steering knuckle)
  • Separate tie rod end from the steering knuckle

    NOTE: Pickle fork versus a Pitman Arm Puller - pickle forks will likely destroy the grease boot on the outer tie rod! Pitman arm pullers are an excellent alternative and will not break the rubber

  • use two wrenches: 1 to hold the tie rod end nut the other to unscrew the tie rod end (outer tie rod).

    Count the number of threads when unscrewing the end from the inner. When reassembling, you'll want the tie rod end screwed onto the new inner exactly the same number of threads to *mostly* preserve the alignment.

    INNER TIE ROD - IF equipped
  • there is a rubber boot on the controller arm end of the inner tie rod held on with a special type of metal clamp. Remove it and the boot.

    TIP: these boot clamps are a real bear to get at and usually end up being cut. I have used a simple nylon zip-tie as a replacement for the clamp - a whole lot easier to put on.

  • Remove inner tie rod - use the tool you rented, or possibly just a a wrench on the connecting nut will work
  • Install new inner tie rod and boot
  • Screw the outer tie rod onto the new inner rod, the same number of turns as on the old one.

    If you are off by several turns you may not notice much (pulling to one side) but it will effect your tires, so I do recommend a front wheel alignment after a tie rod replacement.

  • Reattach tie rod end to steering knuckle - bolt and cotter pin

    Torque 35-46 ft lb

Answer

I will assume outers?

Easiest way is to lift front of van, remove front tires. You will see a nut on the spindle/knuckle end of the tie rod. Remove the cotter pins with a pair of sidecutters and undo the nut. If you can't get it out cut the ends off the cotter pin as close to the nut as possible are turn the nut with a socket (preferably) until it breaks the pin off (neither piece will be reused). At the inner end of the outer tie rod there will be a lock nut which is located on the outer end of the inner tie rod that threads into the outer tie rod. (enough inners & outers??? lol). Break loose the nut 1/4 turn or less (you will use this to mark how far to thread the new outer tie rods on) and the outers should be loose on the inner tie rods. Go back to the outer ends at the knuckle where you earlier removed the cotter pins & nuts and you can use a fork (front end tool) to separate the end. If you don't have a fork, a sharp blow with a hammer on the side of the spindle/knuckle where the tie rod end goes through will usually loosen it. Unthread the tie rod ends, lube the threaded outer end of the inner tie rod and thread on new outer tie rods down to the the lock nuts on the inners without turning the inners ( can use small pipe wrenches on vise grips in a pinch). Install the outer tie rod ends into the spindle holes, tighten and don't forget the cotter pin. Tighten the lock nut that 1/4 or less turn you undid at the beginning and you should be done. GET AN ALIGNMENT!! as you will be quite lucky if the steering wheel stays straight and the tires don't wear out quickly.

loosen lock nut on tie rod, just connect outer tie rod from spindle remove outer tie rod measure from lock nut to end of inner tie rod so on the new one you could put the lock nut back in the same spot, remove rubber boot over inner tie rod, you now need a special tie rod socket to remove inner tie rod or a crow foot and a long extension turn the steering wheel so the shaft on rack and pinion is sticking out so you could work on it remove inner tie rod installer in opposite order don't forget to put the new lock pin on new inner tie rod and alignment done so the toe setting is right if off you could wear you tires out

How do you install a serpentine belt on a 1995 Ford Windstar?

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Asked by Wiki User

First of all, you will need to locate the drive belt tensioner and the drive belt tensioner pulley. There should be a belt routing map under the hood.

If you have a 6 cyl 3.0L engine: the drive belt tensioner is located between the crankshaft pulley and the water pump pulley and the drive belt tensioner pulley is located between the alternator (or generator) and power steering pump.

If you have a 6 cyl 3.8L engine, the drive belt tensioner is located at the very back of the engine (if you follow the belt back from the alternator, the first pulley you come to will be the drive best tensioner) and it's very inconvenient to get to. The drive belt tensioner pulley is located between the alternator and the power steering pump pulley.

Per Chilton's manual, use a 15mm wrench on the bolt of the drive belt tensioner and rotate the tensioner clockwise to release the tension. Remove the belt from the drive belt tension pulley. When installing the new belt, make sure that the drive belt is routed correctly and note the position of the indicator mark on the tensioner.

__________________________________________________________________________________________________

NOTE: The above, is mostly correct, with the exception that the tensioner pulley is NOT between the alternator and power steering pump on the 3.8 litre. The power steering pump is located on the forward most portion of the motor, on the passenger side of the vehicle. The only pulley close to being in between both of those pulleys is the idler pulley, not tensioner. The tensioner is however the furthest towards the firewall of all the pulleys, as stated above.

To state that the tensioner pulley is located in an area that is "inconvenient" is an understatement to the extreme. There is barely enough room to get your arm in there and if your a big man, forget it. Find someone with thinner proportions. Or, get a REALLY long 15mm wrench. When I say that, I mean something along the lines of 3 ft. in length. That does not have an angled box end.

Failing that, and as an aside, I would like to share a "mechanics technique" for applying leverage, when you don't have enough, and are working with limited space that do not allow for sockets, and you don't have a breaker bar that will fit over the end of the wrench, as I discovered mine would not.

What I did, in this instance, for releasing the tension on the belt pulley's, as I needed to replace the alternator in this case, was I placed the 15mm wrench on the tensioner bolt. I feel it is important to note, that I was using an angled box end to do this portion of the job, which is NOT the best choice, but it was what I had. I had the open end facing up, and the angle head was placed in such a manner as to have the open end leaning towards the distributor. I then took a large (1" open/box end) wrench, which so happened to be about a foot long, and placed open end horizontal and slid it into the open end of the 15mm. There was no room to do this in the traditional manner, which is to actually hook the box end around the open end, in such a way as to make two wrenches extend and become one. The hood sill is in the way. So I placed the two open ends together.

When I pressed downwards on the box end of the 1" wrench, it gave enough extra leverage, that I was able to rotate the tensioner and release the belt. You MUST push down on this enough to come close to the alternator itself, for this to work, but the combination of wrenches is a viable solution, if you can't just go out and purchase a crowbar, or don't have the proper length of 15mm to give you the leverage that you need. This technique will also allow you to work with your free hand to remove the belt from the alternator. When you release your tension again, the end of your 15mm should rest against the A/C hoses at the firewall. This is fine, as the tension this creates will keep the tensioner pulley available and you can remove the larger wrench from the equation temporarily, until you are ready to place the belt over the final pulley. Or when you are done replacing the alternator.

As a note of caution, if you are using this technique, do be aware of your angles. If the leverage wrench slips, the belt will snap instantly back into place. KEEP YOUR FINGERS CLEAR OF THE PULLEYS and be MINDFUL of your steadiness when working this leverage technique. It ISN'T the most stable. The tensioner clamps down with enough force, that you CAN lose fingers... Or at least have them crushed. I don't want that happening to you.

I people with a creative solution to tensioner pulley leverage issues. It is simple and very effective, but caution is warranted.

The forum is working! The info provided for changing serpentine belt on 95 Ford Windstar was invaluable to my success, albeit I have a 3.8L 1996 Windstar. Thanks for participating people! As an addendum that someone might find of use to remove/replace belt as the solution was different from anything I found�

Pulley locations: Looking across engin from passenger side(Failed to maintain formatting of poor man's diagram. Check on hood for belt ID and layout; found one on internet as well:

http://www.autozone.com/images/cds/jpg/small0900823d801d2c16.jpg

Refer to above link for pulley IDs as I reference them by number.

Finally determined the drive belt tensioner pulley (#4) gave up the ghost causing belt to pop off. As of Sept 05, Ford dealer: ~$33.00. Internet: ~$16.00, but when you can�t wait for delivery�Ford dealer (tried Pep Boys & AutoZone, didn�t have).

1)Replaced #4 pulley (comes w/mounting bolt) using an 18mm ratcheting combo wrench made by GearWrench and purchased from Lowes (~$10). Chose this as the ratchet side is as thin as the crescent side (too small a space for normal ratchet w/socket).

2) I routed belt per drawing on vehicle leaving belt off #4 and using someone�s forum suggestion, I taped belt to #6 pulley w/only masking tape which worked well enough to hold belt in position.

3) Purchased a 14 inch crowbar (called a �construction tool� by Lowes) for $9.00. One end flares out at ~45 deg., other end heavily curves to 90 deg. in opposite direction of 45 deg. flare. The key to success w/this tool is the curvature providing excellent torque/rotation through a smaller distance than anything straight. I placed the 45 deg end in a notch on the right side of drive belt tensioner (mounted to the engine block and attached to #7. Applied downward force on crowbar until 90 deg. end barely made contact w/generator. I was then able to hold in position w/one hand and slip remaining belt on pulley #4. Belt placement took 5 minutes!!

4) Final note: #7 along w/attached part (not sure what this is called: spring loaded idler pulley?) to engine block is a self-adjusting tensioner. It naturally wants to rotate toward firewall so rotating it toward the front of the car releases tension and when released automatically tightens belt aligning markings on �spring loaded idler pulley�. I originally tried to use #7 as others suggested, but I found the work space too tight. I also slid an extension pipe over the 15mm wrench to increase torque, but the pipe I used was too long such that when I relieved belt tension the pipe prevented easy access to the belt on #4 as the two pulleys are aligned.

Oh thank you. I had success using the crowbar technique. I had to replace the idler pulley (item #4) on my 1996 Windstar as the old one lost all its bearings and was sparking. The replacement was plastic and not rounded making it difficult to slide the belt on. I almost ran to a different parts store to shop for an identical replacement. 60 seconds to replace the pulley. 60 minutes or more fighting to get the belt on. What finally did it for me was the crowbar. I found that pushing the crow bar down past the alternater, it put pressure on the belt. I had to start with the crow bar through the belt, into the notch of the tensioner. It was a tight fit, but when I cranked the crow bar down, the last time (of course the 30 times before it wasn't just right), the belt slid on. Good luck to the next person who reads this. Hope this helped, or at least encourages you, even more.

Sixth injector spits out gas when started the injector is new other than the computer could it be something else?

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Asked by Wiki User

The injector gets full time positive power from the ignition key on circuit. The PCM pulses the ground. You could have a short to ground on the injector pulse circuit, or the most likely thing is the injector driver in the PCM is bad. If you have the fuel rail unbolted and pulled up where you can see the injectors, as I expect you probably do, disconnect the PCM, and turn the key on. If the injector does not spray out, then the PCM is the issue. if the injector sprays with the PCM detached,then there may be a short to ground in the wire harness.